High transparent light diffusing material for LED lighting

1 products and related concepts

1.1 LED lighting

LED lighting is a new type of high-efficiency solid-state light source with light-emitting diodes as the light source [1,4]. It is called semiconductor lighting in China. The international name is Solid State Lighting. Its power consumption is only 1/ of incandescent lamps. 10, the service life is 100 times the life of incandescent lamps; does not contain heavy metal mercury, so it has the characteristics of energy saving, long life, environmental protection, maintenance-free and easy to control. Therefore, LED lighting is recognized as one of the most promising high-tech fields in the 21st century.

1.2 LED lighting cover

The luminous intensity per unit area of ​​the LED is too high, and the direct vision is very glaring, glare, and visual discomfort. To this end, LED lighting requires a translucent cover that softens and evenens the light through the lamp cover.

1.3 High transparent light diffusion resin material

High transparent light diffusing resin is the main material for making LED lampshade, mainly including high transmittance resin such as PS (polystyrene), PMMA (polymethyl methacrylate) and PC (polycarbonate), among which PC The material is widely used for its excellent comprehensive properties such as high transparency, high toughness and high flame retardancy.

Light transmittance and haze are two contradictory material indicators. The higher the haze, the lower the light transmittance, and the light diffusing material needs to find a balance between the two, which has high transmittance and Have a high haze.

1.3.1 Product and application examples

Figure 1 Example of high transparent light diffusing resin and its application products

1.3.2 Optical performance requirements and main technical indicators of light diffusion resin materials

1.3.3 Optical performance requirements

(1) It has high light transmission, high diffusion, no glare, no light and shadow; (2) the light source is better concealed (effectively adjust the diffusivity and light transmittance, and the light transmittance reaches the maximum without seeing the lamp bead); (3) It has good fluidity, good mold release property, excellent weather resistance; (4) light transmittance reaches or exceeds 80%; (5) has high flame retardancy; (6) has high impact strength; (7) Suitable for use in LED lampshades, bulbs, and lamps.

1.3.4 High transparent light diffusion resin material technical index reference (Table 1)

Table 1 Performance indicators of light diffusing materials

2 Application of high transparent light diffusion resin material

Highly transparent light diffusing resin materials are widely used in industrial lighting, commercial lighting, office lighting, home lighting, traffic lighting, and public lighting. The extent of its application varies from application to application, as shown in Figure 2.

Figure 2 Application of high transparent light diffusing resin material

3 Market conditions of high transparent light diffusing resin materials for LED lighting

In the 1960s, LED lighting was introduced, and it has become an emerging industry in the world. The scale of the industry is increasing. DIGI-TIMES expects the global LED lighting market to reach US$16.5 billion in 2012. The total lighting penetration rate will reach 11.3%. LED lighting output penetration is expected to reach 20%, and the market size is expected to challenge $50 billion (see Figure 3).

3.1 Global LED lighting market scale and development trend forecast (100 million US dollars / year)

Figure 3 Global LED lighting market size and penetration forecast from 2009 to 2014

3.2 China LED lighting market scale and development trend forecast

In 2009, the industry scale exceeded 10 billion yuan, reaching 13.88 billion yuan in 2010, 18.848 billion yuan in 2011, and the penetration rate of LED lighting industry is about 5%. National “Twelfth Five-Year Plan”, the penetration rate of LED lighting industry will reach 20% by 2015, the scale of the industry will exceed 100 billion yuan, the penetration rate of LED lighting industry will reach 75% in 2020, and the scale of the industry will reach hundreds of billions of yuan. Renminbi (Figure 4).

Figure 4 China LED lighting market size and growth rate trend forecast

3.3 National policies promote the continuous improvement of the penetration rate of the LED lighting industry

The country's encouragement policies, continuous technological advancement and continued decline in manufacturing costs will continue to drive the penetration of the LED lighting industry, and will achieve 75% of LED lighting instead of incandescent lighting by 2020.

3.4 Market size and development trend of high transparent light diffusion resin materials

In 2011, the market scale [4] was 1.716 billion yuan, and it will continue to grow at a high speed in the next few years. It is expected to reach a scale of 10 billion by 2020, as shown in Figure 5.

Figure 5 Market size and development trend of high transparent light diffusing resin materials

3.5 High transparent light diffusion resin product price

In September 2012, the import price of high transparent light diffusing resin products for LED lampshades ranged from 25,000 to 60,000 yuan/ton, and the price of domestic products was 22,000-45,000 yuan/ton.

3.6 Main manufacturers of high transparent light diffusion resins at home and abroad (Table 2)

Table 2 Main manufacturers of high transparent light diffusion resin at home and abroad