LED lighting industry discovers "New World" - new connection technology (Photos)

In the rapid development of solid-state lighting, designers have often focused on the focus of LED , heat dissipation, drive and optics, and the connected components account for only a small proportion of the cost of the system. Being valued or even ignored. Now, after a few years of practice, designers have gradually discovered that these seemingly inconspicuous connecting parts are often related to whether the entire LED lighting system can finally meet the corresponding reliability, waterproof level, long life and other design requirements. Connectors have become one of the key components of solid-state lighting systems, which directly affects the quality of the product and the overall impression of the client on the quality of the design. To a certain extent, it can be said that “details determine success or failure”, which is related to whether the solid state lighting (SSL) industry in China can go further and achieve greater development on the commercialization road. With more than 60 years of experience in the field of connectivity, Tyco Electronics continues to innovate and closely monitor the development of the SSL industry, and is committed to building connectivity solutions that can be adapted to a wide range of LED lighting applications. These innovative connectivity innovations for solid-state lighting cover almost every major application area for solid-state lighting.

Wire-to-board/board-to-board manual soldering into history

A few years ago, in order to reduce costs, wire-to-board and board-to-board manual soldering has always been a helpless choice for many Chinese LED lighting manufacturers. Nowadays, in order to solve the heat dissipation problem of LED lighting, aluminum substrates with better thermal conductivity have been gradually When used in large quantities, such as continuing to adhere to manual soldering, the connection quality risk will be greatly improved. As we all know, the welding process requires an optimal soldering temperature. When the soldering iron tip is placed on the pad of the aluminum substrate during soldering, the solder joint temperature cannot be rapidly increased due to the good thermal conductivity of the aluminum substrate, which is easy to cause solder joints. Quality hazards such as false welding and cold welding seriously affect the quality of products. In response to these problems, Tyco Electronics has developed a series of wire-to-board and board-to-board connectors for solid-state lighting suitable for high-speed surface mount (SMT). The housing is made of high-temperature plastic, which meets the reflow soldering process requirements commonly used in LED lighting module manufacturing. The connector can be surface mounted with the LED. SMT and through-hole plug-in lighting connectors (Figure 1) provide fast and reliable cable termination for both plain and aluminum substrates. This small, low-profile SMT is connected in one bit and two bits. Ideal for LED strip interconnects, lighting controllers, and other applications that use plug-in wiring. The connector is RoHS compliant, the terminal is made of copper alloy, the nickel layer is the bottom plating, the surface is tinned, the outer shell is made of high temperature plastic, and the flame retardant grade is UL94-V0. Although the plug-in LED connector is most suitable for 18AWG 6~16 core stranded wire, it can also be used for 18~22AWG solid core wire and 18~20AWG pre-bonded stranded wire.

New wire-to-board SMT and through-hole plug-in connector series for quick and easy connection of LED lighting modules

Figure 1 New wire-to-board SMT and through-hole plug-in connector series for quick and easy connection to LED lighting modules

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