According to related research, the average mercury content in waste energy-saving lamps, especially old-fashioned fluorescent tubes, is about 0.5 mg, which is only enough to fill a ballpoint pen tip. However, if it penetrates into the ground, it will pollute about 180 tons of water and surrounding soil. In addition, after the broken energy-saving lamps are broken, the mercury concentration in the surrounding air can be seriously exceeded in a moment. Once inside the human body, it may damage the central nervous system. Some industry experts believe that with the gradual demise of incandescent lamps, China's annual consumption can reach more than 1 billion. But at this stage, the price of LED lamps remains high. Compared with energy-saving lamps, there is no price advantage, and the cost-effective advantage is not obvious, which makes the general consumers discouraged.
Civilian-priced LED lights are imperative
It is understood that "factory supermarket" is strictly produced by automation, scale, and standardization. It uses centralized bidding and procurement of quantified materials, and the procurement cost is low, thereby reducing costs; using robots to save labor to improve efficiency; vertical integration Production and application, thereby reducing costs and increasing competitiveness, while avoiding high-risk manufacturing such as production of chips. Taking the benefits of centralized procurement and labor saving as a win-win situation, increasing market competitiveness and standardizing the uneven quality and specifications of the industry.
It is foreseeable that the "factory supermarket" is expected to greatly reduce the price of LED lamps in the market. According to the lighting efficiency, the 3-watt LED bulb can effectively replace the 5-watt energy-saving lamp. Aoqisi said that the lowest price of the 3 watt LED bulb produced by it is 8.5 yuan / unit, and the lowest price of the 5 watt energy-saving lamp on the market is 12 yuan / unit, which is one dozen tens or even hundreds of yuan. The lamps and lanterns have an absolute price advantage. The ultra-high cost performance will lead the LED industry to change and let LED lights fly into the people's homes.
Good technology and automation become a magic weapon to win
However, it is by no means easy to break the price ice of LED lighting. Low automation, difficulty in controlling cost and quality are the most serious bottlenecks in the production of LED lamps. For example, the traditional LED lamp assembly process requires a total of nearly 20 processes such as manual installation of plastic lamp caps, power supply boards, and hanging lines, all of which are completed manually, which takes a lot of time and severely restricts the increase in LED lamp production capacity .
The fully automated production line created by Aoqisi is said to integrate leading electronic measurement, precision machinery manufacturing, optical analysis and measurement, mechanical intelligent control, machine vision and other core technologies to realize automatic feeding of lamp parts, automatic assembly of lamp caps, and power cords. Automatic welding, automatic gluing and installation of the shell completely subvert the manual production mode of LED lamps.
According to statistics, a 1.5K / H manual LED luminaire production line needs to invest 225 people; the automatic 1.5K production line designed by Aoqisi needs only 10 people to invest, which can reach a capacity of 1.5K / H. The load operation can produce up to 1 million bulbs per month. Automation technology has greatly improved production efficiency, reduced a lot of labor costs, and effectively ensured the quality of LED finished lamps.
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